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Enhancing Energy Efficiency in Industrial Kilns: A Guide for Facilities Managers

Kilns, Kilns - System Cornerstones, Pdf Post /

The 3 kEs  Provide just enough thermal energy for proper sintering or curing while minimizing excess heat input.  A kiln with poor sealing allows hot air to escape, forcing the burners or heating elements to work harder to maintain the required internal temperature.  The cumulative effect of such losses can be substantial over time.  The […]

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A Comprehensive Guide to Industrial HVAC System Maintenance

HVAC Systems, HVAC Systems - Preventive Maintenance, Pdf Post /

The 3 kEys  Recognizing the costs associated with routine, preventive maintenance, for every maintenance dollar deferred, 4 dollars in cap ex money will eventually need to be spent, prematurely.  See FacilitiesNet’s 5 Hidden Costs of Deferring Maintenance.  Plan your frequency with an eye towards both: 1) the harshness of the environment; and 2) what it

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Quick Operational Adjustments for Enhanced HVAC Energy Efficiency

HVAC Systems, HVAC Systems - Operational Opportunities, Pdf Post /

The 3 kEys  A common rule-of-thumb is that raising the cooling setpoint by 1°F can lead to about a 3% decrease in energy consumption. In practice, this means if you raise the setpoint by 2°F, you might see around a 6% reduction.  Regularly verify that supply and return dampers are properly balanced to optimize airflow.

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Maximizing Efficiency: The Dual Role of HVAC Systems in Manufacturing Facilities

HVAC Systems, HVAC Systems - System Cornerstones, Pdf Post /

The 3 kEys  Integrate HVAC operations with production schedules to align heating and cooling loads with peak manufacturing activities.  Switch between summer and winter modes to efficiently add heat in winter and remove heat in summer in optimal volumes, with little or no waste.  Regular inspections, cleaning, and timely repairs help ensure that components such

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Ensuring Longevity and Efficiency: A Guide to Centrifugal Pump Maintenance

Centrifugal Pumps, Centrifugal Pumps - Preventive Maintenance, Pdf Post /

The 3 kEys  A structured maintenance strategy minimizes energy waste, enhances equipment life, and sustains operational reliability.  I’ve not found anybody who’s been willing to disagree with that.  Operators should begin by monitoring the pump’s operational data, such as pressure, flow, and vibration, comparing this information against baseline values.  This allows for the identification of

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Industrial Pump Efficiency: Low and No-Cost Strategies for Facilities Managers

Centrifugal Pumps, Centrifugal Pumps - Operational Opportunities, Pdf Post /

The 3 kEys  Rather than operating pumps at capacities that exceed actual system requirements, with designs that incorporate oversized pumps or conservative safety margins, simply align pump operations with real-time demand.  Then, take the savings to the bank.  Operating all pumps simultaneously at partial loads is inefficient.  Run fewer pumps at their optimal performance points. 

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Maximizing Energy Efficiency in Centrifugal Pumps

Centrifugal Pumps, Centrifugal Pumps - System Cornerstones, Pdf Post /

The 3 kEys  Many facilities operate pumps at full capacity regardless of actual demand, leading to excessive wear and energy waste.  Don’t.  The easiest measure to implement with an eye towards energy efficiency is to simply take care of what you have.  Develop a structured maintenance program, and stick with it.  The benefits are limitless. 

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