Maintenance Regime for Industrial Compressed Air Systems
The 3 kEys Regularly implement leak detection programs using ultrasonic detectors or soapy water, as leaks can account for up to 30% of compressed air
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Key Operating Themes for Compressed Air Energy Reduction
The 3 kEys
- Operate your compressed air system at the lowest possible pressure necessary to get the work done.
- Implement a leak detection and maintenance regime to reduce or eliminate what would otherwise be wasted energy consumption.
- Change filters regularly.
Optimizing System Pressure
One of the most effective strategies to reduce energy consumption in industrial compressed air systems is optimizing system pressure, as unnecessarily high pressures equate to excessive energy use. Lowering system pressure by just 2 psi can yield a 1% reduction in energy consumption, and reducing pressure from 120 psi to 100 psi can decrease energy by approximately 10%. It is important to balance the pressure requirements of various tools and equipment with the minimum pressure needed to ensure efficiency while reducing compressor workload.
Eliminate inappropriate uses of compressed air, such as open blowi...
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A Guide to Compressed Air System Efficiency and Cost Savings
The 3 kEys Right-size your system, and utilize optimal loading strategies Use energy-efficient air nozzles and jets, and repair air leaks promptly. Implement automatic shutoff
Maintenance Regime for Industrial Compressed Air Systems
The 3 kEys Regularly implement leak detection programs using ultrasonic detectors or soapy water, as leaks can account for up to 30% of compressed air…
A Guide to Compressed Air System Efficiency and Cost Savings
The 3 kEys Right-size your system, and utilize optimal loading strategies Use energy-efficient air nozzles and jets, and repair air leaks promptly. Implement automatic shutoff…
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